The most advanced electroplating facility in this part of Europe
The most advanced electroplating facility in this part of Europe
Electris specializes in professional prefabrication of control and power distribution systems.
We offer the assembly of solutions such as switchgears dedicated to industry, the energy sector, and Original Equipment Manufacturers (OEM).
We provide comprehensive assembly of power distribution units (PDU Assembly), based on client documentation. Our process covers component production, full system integration, and rigorous testing – including Factory Acceptance Tests (FAT). Thanks to our in-house production infrastructure, we can rapidly implement project modifications (redesign) and maintain high independence from external suppliers of metal components.
Our solutions are built on over 20 years of experience and the trust of more than 200 clients worldwide. Our flexible production facilities allow us to execute:
Flexible cooperation models
At Electris, we treat every project with an individual approach. We understand that client requirements vary depending on the sector, production scale, and technical specifications. Therefore, our control and power distribution system offering is fully customizable, and we execute the assembly process through two proven collaboration models:
Thanks to this approach, even the most complex systems are delivered according to expectations, while maintaining the highest quality and market standards.
Smart Assembly: a modern prefabrication standard
Electris operates a modern, dedicated production facility specifically designed for the efficient prefabrication of switchgears and control cabinets. Our specialized infrastructure—featuring dedicated assembly stations, integrated transport systems, and enclosed testing zones—creates an optimal environment for executing even the most demanding projects.
We approach the assembly process with a strategic, flexible, and innovation-driven mindset. Our "smart assembly" methodology focuses on process improvements through advanced tools and proprietary poka-yoke (error-proofing) devices. These solutions physically eliminate the risk of errors at every stage of work. Combined with total in-house process control, this translates into reduced lead times and full delivery predictability for our partners.
From prototypes to scalable serial production
Electris supports clients at every stage of product development – from initial prototypes and pilot series to stable mass production. We offer assembly services ranging from compact devices to multi-section power distribution systems. Our infrastructure enables rapid scaling; thanks to a flexible production organization and our in-house technological resources, we can adapt the prefabrication process to the project's scale and the client's individual requirements. We offer:
At Electris, every project is supported by a dedicated team with experience in the assembly of control cabinets.
We provide comprehensive support at every stage of the project: from documentation verification and design optimization to full-scale implementation. This integrated approach allows us to minimize risks and ensure the repeatable quality of every assembled unit.
Every project begins with a thorough technical verification aimed at ensuring full compliance with requirements and a seamless production flow. Our verification covers:
• Analysis of electrical schematics and assembly documentation.
• Functional placement of components within the cabinet.
• Identification of potential mechanical and installation conflicts.
Leveraging our in-house machinery park and Design for Manufacturing (DfM) approach, we adapt your designs to the latest manufacturing technologies. This enables immediate structural modifications, reduced lead times, and significant cost optimization. We provide:
• Mechanical modifications and redesign of busbars.
• Design simplification to reduce assembly operations and lower production costs.
• Flexible component layout adjustment and optimization of wiring routes.
We cooperate with world-renowned suppliers, allowing us to select components perfectly matched to your project requirements. We provide:
• Expert consulting in the selection of electrical apparatus and cabling.
• Recommendations for alternative components (substitutes) in case of market shortages, ensuring production continuity and strict adherence to deadlines.
Multi-stage quality and safety tests
Highest quality and manufacturing precision are our top priorities. Our Quality Control (QC) system is fully integrated into the production process, allowing us to monitor the entire cycle – from raw material reception to the final shipment of the finished product. Our laboratories are equipped with advanced instrumentation to ensure complete control over quality and precision. We offer for exemple: CMM Component Inspection (Coordinate Measuring Machine: 1500 × 1000 × 800 mm), detailed analysis of geometry, form, and surface roughness. coating thickness and adhesion testing for both galvanic and epoxy coatings.
Rigorous Testing for Every Unit
Every switchgear and control cabinet manufactured at Electris undergoes stringent quality control. Our testing procedures, an integral part of the process, verify assembly accuracy, electrical safety, and full compliance with technical documentation.
Our standard inspection protocol includes:
FAT Reports and PPAP Compliance
The process concludes with the preparation of a detailed Factory Acceptance Test (FAT) Report. This document records all test results and serves as formal confirmation that the device meets all technical project requirements.
Depending on specific client needs, we also implement the Production Part Approval Process (PPAP), confirming our process capability for high-repeatability serial production that meets the most demanding quality standards.
The assembly process flow – from design analysis to the finished system
We seamlessly combine engineering support with full control over component manufacturing to mitigate project risks and optimize delivery lead times.
Every project begins with a thorough technical documentation review, including schematics, Bill of Materials (BOM), and assembly guidelines. Our engineers suggest optimizations for mechanical parts and component selection, helping to reduce manufacturing costs and enhance the efficiency of the final device.
We manufacture a significant portion of all mechanical components directly at our facility. This vertical integration allows for total quality control and guaranteed delivery timelines. Our production capabilities include:
• Copper and aluminum busbars.
• Steel, stainless steel, and structural elements - custom-fabricated components.
• Metal connectors - high-quality interfacing solutions for electrical systems.
• Laminated components - specialized insulation and structural parts.
• Galvanized components - advanced surface treatments including silver, tin, and nickel plating.
• Powder-coated elements - durable, high-aesthetic finishes for industrial environments.
• Parts with combined coatings - specialized parts featuring combined surface treatments for enhanced performance.
Components not manufactured in-house are sourced strictly according to project documentation. We work with both our own certified raw materials and customer-supplied (consigned) materials, ensuring full compliance with all project requirements.
In our dedicated assembly zones, we perform:
• Pre-assembly - preliminary assembly of mechanical sub-assemblies, which accelerates final installation and ensures high repeatability.
• Integration - professional wiring routing and component installation strictly according to technical specifications.
Every assembled unit undergoes comprehensive electrical testing, with results documented in a detailed Factory Acceptance Test (FAT) report. This includes:
• Point-to-point connection testing.
• Grounding continuity and resistance measurements.
• High-potential (Hi-Pot) insulation testing.
• Tailor-made logistics - we adapt shipping methods (land, sea, or air) to the final destination, ensuring strict adherence to schedules and maximum cargo safety.
• Specialized packaging - units are prepared for transport according to the highest industry standards, including certified wooden crates and specialized protective materials.
• Comprehensive documentation - every unit is delivered with full as-built documentation and test reports, ensuring seamless integration and immediate commissioning within the client’s system.
Our prefabrication capabilities
Our production facility is equipped for the comprehensive prefabrication of a wide spectrum of electrical devices and systems. We specialize in the following solutions:
The business value of choosing Electris
Why partner with Electris for assembly & prefabrication?
Partnering with Electris is, above all, an investment in the security of your supply chain. Through full integration of our technological processes and the implementation of dedicated assembly solutions, we deliver tangible business advantages. We offer:
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